Application
       
Industry   
  Application (Steel)   
Galvanising Line with Furnace Automation
Jet Coating Machine
Galvanising Line
Tandem Annealing and Decarburising Line with Furnace Automation
Walking Hearth Furnace
Bogie Hearth Furnace

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Galvanising Line with Furnace Automation (Deliverables)  
ABB PLC AC800 M with PROFIBUS & 2 Remote  I/O Stations.
I/O Summary
DI - 176
DO - 96
AI - 120
AO - 56
System Cabinets
Work Station - 2 Nos.
Engg. Station - 1 No.
SCADA - Intellution iFIX plus -  Unlimited Tags Package.

 

Jet Coating Machine (Deliverables)  
AC Drive Panel with 54 Drives for Line, 18 Drives for Blowers, Pumps rating 2.2KW to 195KW ABB PLC AC800 M.
I/O Summary
DI - 64
DO - 16
AI - 16
AO - 16

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Galvanising Line (Deliverables )     
AC Drive Panel with 54 Drives for Line, 18 Drives for Blowers, Pumps Rating 2.2KW to 195KW.

 

Tandem Annealing and Decarburising Line with Furnace Automation (Deliverables)   
ABB DCS System. Freelance 2000 with AC 800 F controller ABB PLC AC 800 F Controller. 6 remote I/O Stations S800 I/O Panels .
I/O Summary
DI - 352
DO - 336
AI - 192
AO - 80
Operator Station - 1 No., Engg. + Operator Station - 1 No.
24 VFDs on PROFIBUS.

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Walking Hearth Furnace (Deliverables)   
ABB DCS System with AC 800F CPU, Power Supply, Communication Redundancy.
I/O Summary
DI - 100
DO - 100
AI - 31
AO - 21
Work Station - 1 No. &  Engg. Station - 1 No.

 

Bogie Hearth Furnace (Deliverables)   
Fully Integrated Control System Comprising of ABB PLC 90 Series, Eurotherm Thyristor Controllers of 400 Amp - 3 Nos. and Stand alone MCC Panel with 1600 Amp ACB, SCADA - ABB, 1 Engineering Station + Operator Station.
I/O Summary
DI - 48
DO - 32
AI - 8
AO - 6

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 Application (Metals)   
Welding Plant
Gas Recovery System
Furnace Roll Drives & PLC

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Welding plant (Deliverables)     
ABB PLC 90 Series with Wonder Ware SCADA 300 Tags Run Time + Development, SCADA Runtime + Development 300 Tags PLC System.
I/O Summary
DI - 100
DO - 64
AI - 4
AO - 2

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Gas Recovery System (Deliverables)     
ABB PLC System & SCADA with Panels.
I/O Summary
DI - 456
DO - 160
AI - 88
AO - 60
Work Station - 1 No.
Engg. Station - 1 No.

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Furnace Roll Drives & PLC (Deliverables)     
ABB PLC System 98 Series with 35 Drives on PROFIBUS & SCADA on Ethernet - Multimotor application - Conveyors.

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  Application (Chemicals)  
Agrochemicals
Sulphuric Acid Plant
Acetic Acid Plant
Oxygen Manufacturing
Grease Manufacturing Plant
Distillation Column
Perfume Manufacturing Facility
Adhesives & Emulsions
Agrochemicals
Adhesives
Pesticides

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Agrochemicals (Deliverables)    
Variable Frequency Drive Panels for Reactors and Agitators 7.5 HP, 1 HP & 25 HP.

 

Sulphuric Acid Plant (Deliverables)     
ABB PLC AC800 M & SCADA 1500 Tags.
I/O Summary
DI - 208
DO - 98
AI - 80
AO - 32
Work Station - 1 No.

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Acetic Acid Plant (Deliverables)     
Supply Erection and Commissioning of Instruments, Instrument Control  Panels with Controller & Recoders for Acetic Acid Plant. Design, Manufacture, Test and Supply of ABB make Drive with Panels & LOP's for Reactors.

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Oxygen Manufacturing (Deliverables)     
Complete Upgradation of Existing Control System Comprising of 3000 I/O to Freelance 2000 version 7.1 & Incorporate CPU, Communication Power Supply Redundancy in a Running Plant.

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Grease Manufacturing Plant (Deliverables)      
Rockwell Automation, Allen Bradly PLC System with Intellution SCADA for Grease Manufacturing Plant, PLC & Drive System.
I/O Summary
DI - 28
DO - 20
AI - 16
AO - 12
Variable  Frequency Drives - ABB make for 15HP, 30HP, 40HP, & 10HP.

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Distillation Column (Deliverables)     
ABB Freelance 2000 DCS with AC 800 F Controller & 1 Engineering Station + Operator Station.
I/O Summary
DI - 16
DO - 16
AI - 40
AO - 16

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Perfume Manufacturing Facility (Deliverables)     
ABB Freelance 2000 DCS with AC 800F Controller & 1 Engineering Station + Operator Station.
DI - 64
DO - 48
AI - 32
AO - 24

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Adhesives & Emulsions (Deliverables)     
ABB ACS 400 Series Variable Speed Drive Panels For 30Kw, 18.5Kw, 22Kw, 11Kw, 7.5KW, 5.5KW & 3.7KW for Agitator and Pumps with ABB PLC - 250 I/O's.

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Agro Chemicals (Deliverables)     
Foxboro DCS System I/A with Allen Bradley Flex I/O's.
Total I/O - 2000 Nos. with 52 Closed Loops 1 Engineering Station + Operating Station & 1 Operating Station.

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Adhesives (Deliverables)     
ABB make PLC System 90 Series with 250 I/O's.

 

Pesticides (Deliverables)     
ABB DCS Freelance 2000 with 1 Engineering Station + Operator Station.
300 I/O's, 16 Closed Loops for a Pesticide Plant.

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Application (Pharma)  

   Pharma

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Pharma (Deliverables)       
ABB PLC 90 Series with Intellution iFIX Standard, 160 I/O's & Validation as per FDA 21 CFR Part 11. 
Pressure Transmitter, Temp. Transmitter, I/P Converters & Process Controllers with Panel.
VFD Panels for Reactors, Pumps, Centrifuges 1HP to 25HP Drives Communication with DCS  Delta V of Emerson on MODBUS.
AC Drives  ABB make 600 Series for Fomenters. Mixers Controls Panel along with ABB make AC Drives up to 30 HP with Brake Chopper & Resistors for Centrifuges.

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Application (Power Plants)  
Captive Power Plants
Hydro Electric Plants
Bio Mass Based
Others

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Captive Power Plants (Deliverables)     
ABB DCS Freelance 2000 Systems with Redundancy at CPU, Communication & Power Supply Typically.
400 I/O Systems with 16 - 18 Closed Loops, more than 15 such Systems are Supplied & Commissioned in India.

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Hydro Electric Plants (Deliverables)     
PLC Based Automation Systems for Control of  Radial Gates with Radar Level Transmitters Communication on Power line Carrier Communication - PLCC.

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Bio Mass Based (Deliverables)     
Allen Bradly PLC with Wonder Ware SCADA.
I/O Summary
DI - 64
DO - 48
AI - 32
AO - 16

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Others (Deliverables)      
PC Based Control Station to Interface with Siemen's Teleperm System
Using Synogate 300 IP/EQ. & Intellution  iFixplus SCADA for Unlimited Tags.

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Application (Hydro - Carbon)  
Gas Pipeline SCADA Systems
Terminal Automation
Off - Shore Platform

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Gas Pipeline SCADA Systems (Deliverables)     
More than 300 kms Gas Pipe Line SCADA Systems of Honeywell/Foxboro with RTU/PLC of Allen Bradley are Supplied, Installed & Commissioned in the state of Gujrat in India.

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Terminal Automation (Deliverables)      
DCS Systems of Honeywell/Foxboro more than 10,000 I/O's Cumulative for Various Plants.

 

Off - Shore Platform (Deliverables)      
Allen Bradley DCS System-156 I/O's.

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Application (Petro Chemicals)  
Tank Gauging
Pipeline SCADA
Terminal Automation
Off - Shore Platform

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Tank Gauging (Deliverables)      
Tank Guaging System of Emerson for 140 Tanks including Radar level of SAAB Tank Controls, INDUSOFT SCADA, Control Panels, Junction Boxes.

 

Pipeline SCADA (Deliverables)      
More than 300 kms. Gas Pipe Line SCADA Systems of Honeywell, Foxboro with RTU / PLC of Allen Bradley are Supplied, Installed & Commissioned in the state of Gujrat in India.

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Terminal Automation (Deliverables)     
DCS System of Honeywell / Foxboro more than 10,000 I/O's Cumulative for Various Plants.

 

Off -Shore Platform (Deliverables)     
Allen Bradly PLC System - 156 I/O's.

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  Application (Textile)  
Sizing and Warping Machine
Combing Machine / Ringframes
Stentor
Dryer

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Sizing and Warping Machine (Deliverables)       
AC Drive Panel for Sizing Machine with ACS 600 Series Drive with Encoder Feedback 30Kw, 7.5Kw, 5.5Kw.
AC Drive Panel for Warping Machine with ACS 600 Series Drive with Encoder Feedback 22Kw. ABB Make, 90 Series PLC System For Warping M/C.
I/O Summary
DI - 32
DO - 38
AI - 8
AO - 4

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Combing Machine/Ring Frames (Deliverables)     
AC Drives of 0.5HP to 20HP & PLC Panels.

 

Stentor (Deliverables)      
AC Drives of Ratings : 0.5HP to 25HP - ACS 550 Series in Synchronization. 

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Dryer (Deliverables)      
Instrumentation Package & Allen Bradly PLC with Eurotherm Controllers for P.O.Y Plant.

 

Water Treatment (Deliverables)  
ABB make AC Drives, PLC - 90 Series & SCADA.

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  Application (Synthetic Fibre)  
Utilities
Pump House Automation & Process Control in Rayon Plant.
CS2 Plant.
Viscose Tank.

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Utilities (Deliverables)      
AC Drives Panels for 90Kw Motors for Chillers - 7 Nos in closed loop.

 

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Pump House  & Automation & Process Control in Rayon Plant.  (Deliverables)      
ABB PLC System & Intellution iFIX plus SCADA
PLC System
I/O Summary
DI - 78
DO - 64
AI - 40
AO - 26
Field Instruments like Pressure Transmitters, Level Transmitters, Temp. Transmitters.

 

CS2 Plant  (Deliverables)     
PLC System with SCADA for Furnace Automation.
I/O Summary
DI - 32
DO - 32
AI - 120
AO - 4

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Viscose Tank (Deliverables)     
Automation of Viscose Tanks
I/O Summary
DI - 32
DO - 8
AI - 16
Operator Interface Unit - HMI.

 

  Application (Tyre/rubber)  
Calender Machine
Extruders
Tyre Curing Machine
Rubber Processing Machinery

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Calender Machine (Deliverables)    
ABB make ACS 800 Series Variable Speed Drives with Control Panels for 45 Kw Motor.

 

Extruders (Deliverables)     
DC Drives of Eurotherm 590 Series 450 Amp., 150 Amp. etc. with Control Panels.

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Tyre Curing Machine (Deliverables)     
PLC System with 160 I/O's for Tyre Curing Machines.

 

Rubber Processing Machinery (Deliverables)     
ABB make AC Drive & PLC  Based Systems.

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Application (Paper)  
Filler Layer Automation

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Filler Layer Automation (Deliverables)     
Distributed Control System with ABB 90 Series CPU & Remote I/O Station - 15 Nos.
Total I/O's - 500 Nos.
Work Station - 2 Nos. Intellution iFix Plus SCADA.

 

  Application (Cement)  
Water Supply Control
Weigh Feeders

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Water Supply Control (Deliverables)      
Control Panel with ABB make VFD 1HP to 30HP & 50 Series PLC System.

 

Weigh Feeders (Deliverables)      
ABB make 90 Series PLC Systems 100 I/O - 8 Nos.

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Application (Elevator & Cranes)  
Material Handling Equipments

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Material Handling Equipments (Deliverables)     
VFDs of ACS 550, ACS800 Series, ABB make Soft Starters - PSS & PST Range 1HP to 50HP.

 

Application (Light House)  
Various Light House Automation

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Various Light house Automation (Deliverables)     
Indigenously Developed Micro Controller Based RTU, having Analog as well as Digital I/O Processing Capabilities with Host SCADA on UHF Transmitters - more than 120 such Systems are Designed, Supplied, Installed & Commissioned.

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Application (Plastic/Cable)  
Extrusion
Cable Manufacturing

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Extrusion (Deliverables)     
ABB make VFD with small PLC.

 

Cable Manufacturing (Deliverables)     
ABB Make VFD up to 75HP & Small PLC.

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Engineering Services DCS/SCADA EPC Contactors (Deliverables)  
Deputation of Experienced & Trained Engineers on Man-hour basis for Engineering, Documentation, Programming, Commissioning of Large DCS/SCADA Systems.

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Application (Entertainment)    
Revolving Dance Floor

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Revolving Dance Floor (Deliverables)   
Fully Integrated System with VFD 20HP, Encoders, PLC & Panels.

 

HVAC (Deliverables)  
VFDs ACS 140, 400, 550, 800 Series of Various Ratings.

 

  Application (Others/SPMS)  
Diamond Cutting Machinery
Special Purpose Machinery
Industrial Washing Machines

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Diamond Cutting Machinery (Deliverables)  
ABB make AC Drives & Small PLC's.

 

Special purpose Machinery (Deliverables)   
ABB make PLC System with 50 Series PLC & nearly 80 I/O's.

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Industrial Washing Machines (Deliverables)   
I/O's 75 small PLC with HMI.

 

Application (Conveyor)    
Conveyors

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Conveyors (Deliverables)   
ABB make AC Drives up to 40HP.

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Application (Vehicle)  
Bicycle Manufacturer

 

Bicycle Manufacturer (Deliverables)
ABB make AC Drives & PLC.

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Printing & Packaging (Deliverables)
ABB Make AC Drives - 400 Series  & small PLC.
ABB Make AC Drives - 550 Series with small PLC.

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Application (Rare Earth)   
Non - Metals

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Non - Metals (Deliverables)     
Supply and Installation of Fully Integrated Instrumentation System with PLC, Field Instruments & SCADA.
ABB make AC Drives for Reactors.